No Rinse Prepaint Cleaner:

Product Description
Product Advantages
Uses
Application Methods
Dilution Guide
Physical Properties
  Coverage Calculator
Safety & Health Data
Availability
Technical Services
Field Experience
Research

Features

  • Cuts Cleaning Time
  • Saves Labor
  • Reduces Water Usage
  • Improves Coating Adhesion
  • Biodegradable
  • Water-Based


Use For

  • Aluminum, Vinyl and Wood Siding
  • Interior Walls, Ceilings and Woodwork
  • Steel Roof Decking, Block Walls
  • Tilt-up and Precast Concrete, EFIS
  • Kitchen Cabinets, Walls, Woodwork
  • Steel Fabrications and Parts

Removes

  • Dirt, Dust, Exterior Soil
  • Soot, Smudge, Nicotine
  • Oil Film, Lubricants, Coolants
  • Concrete Form Release
  • Cooking Oils, Sugars, Fats
  • Waxes and Tree Sap

Product Description
No Rinse Prepaint Cleaner is a concentrated alkaline detergent blend specially developed to reduce cleaning time and water use by eliminating the rinsing step.

Once soil has been removed from the surface by spraying, wiping, air-lancing or vacuuming, a water rinse of the cleaned surface is not required before coating, sealing or staining.

This is possible because No Rinse Prepaint Cleaner does not leave a soapy residue or film which could impair coating adhesion.

No Rinse Prepaint Cleaner is effective across a wide range of soil types and may be used before applying water-borne coatings and sealants.


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Advantages
No Rinse Prepaint Cleaner cuts cleaning costs by eliminating the final rinsing of the cleaned surface before coating application.

In field use, No Rinse Prepaint Cleaner has delivered superior cleaning performance and surface adhesion characteristics.

The rapid drying time after cleaning, usually less than 30 minutes, permits quick coating application. This saves the downtime costs involved in closing all or part of a facility during the cleaning operation.

In many cases the coating can be applied before the scaffolding has to come down to accommodate personnel or to be moved to another location. No Rinse Prepaint Cleaner has a very slight, mild odor in its concentrated form. When diluted, it is virtually odorless.

No Rinse Prepaint Cleaner performs effectively through a broad temperature range, mixes readily with water and is safe to use near vegetation.

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Uses
Prepaint Cleaning
Cleaning before applying coatings or sealants including, elastomeric, epoxy, urethane, acrylic and powder coat systems.

Rust Inhibition
Neutralizing acid residue before applying a coating, sealant or stain.

Other
Removal of wallpaper and paste residue. Carpet Cleaning.

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Application Methods    
* Hot/Cold Water Pressure Washer w/chemical injector
* Airless Sprayer
* Conventional Sprayer
* Ultrasonic Cleaning Unit
  * Hand-Pump, Tank-Type Sprayer
* Hose-End Sprayer
* Trigger Sprayer
* Hand Wiping

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Dilution Guide
A. Direct Application of Solution
No Rinse Prepaint Cleaner is highly concentrated and is intended to be diluted before use. Dilution rates will vary depending upon the surface, the soil load and the method of application.

Dilution Guide for Direct Application of Solution

Soil

Dilution

Light Duty

Mix 1 oz. per gallon of water

Medium Duty

Mix 5 oz. per gallon of water

Heavy Duty

Mix 10 oz. per gallon of water

Note: Heavy soil conditions may require stronger concentrations.

B. Pressure Washer Detergent Injection
Most cold water pressure washers with detergent injectors are pre-set at a rate of 10 parts of water to 1 part detergent. This requires pre-mixing with water before injecting to yield the proper concentration.

Dilution Guide for 10:1 Detergent Injection
Soil Pre-Mix Before Injection
Light Duty Mix 10 oz. per gallon of water
Medium Duty Mix 48 oz. per gallon of water
Heavy Duty Mix 96 oz. per gallon of water

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Physical Properties

Specific Gravity 1.02
pH as supplied 13.0
pH @ 10 oz./gal 10.5
pH @ 5 oz./gal 9.5
pH @ 1 oz./gal 7.5
Biodegradable Yes
Stability Stable
Diluent Water
Solubility in Water Complete
Storage Ability Indefinite
Appearance Transparent blue liquid
Odor Slight, Mild
Flammable No
Boiling Point Over 212°F
Freezing Point Below 32°F
Freeze/Thaw Stability 3+ Cycles
CERCLA Quantity N/A
RCRA No. N/A

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Coverage Calculator

To determine how much No Rinse Prepaint Cleaner will be needed for a specific cleaning job, use the following guide:

Calculate the total area to be cleaned by multiplying the length by height
Length  X  Height  =  Total Square Footage
________   X   ________   =    ________

To determine the approximate gallons of No Rinse Prepaint Cleaner required:

  1. Select Light, Medium or Heavy Duty from the chart (below) based on soil conditions.
  2. Find the Square Feet of Coverage closest to the Total Surface Area in Square Feet to be cleaned.
  3. Use the number in the "Gallons of Concentrate" column for the number of gallons needed to clean a flat, smooth surface using a low pressure spray applicator.

Note: For rough, porous or corrugated surfaces, multiply gallons X 1.2.

For high pressure spray application multiply gallons X 1.3.

Square Feet of Cleaning Coverage
Gallons Required Light Duty 1 oz./gal Med. Duty 5 oz./gal Heavy Duty 10 oz./gal

1
2
3

25,800
51,600
77,400
5,200
10,400
15,600
2,800
5,600
8,400

4
5
6

103,200
129,000
154,800
20,800
26,000
31,200
11,200
14,000
16,800

7
8
9

180,600
206,400
232,000
36,400
41,600
46,800
19,600
22,400
25,200

10
20
50

258,000
516,000
1,290,000
52,000
104,000
260,000
28,000
56,000
140,000

100
200
500

2,580,000
5,169,000
12,900,000
520,000
1,040,000
2,600,000
280,000
560,000
1,400,000

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Safety and Health Data

No Rinse Prepaint Cleaner is biodegradable, non-flammable, non-carcinogenic and contains no butyl, silicone, petroleum or chlorinated solvents.

View the No Rinse Prepaint Cleaner Material Safety Data Sheet.

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Availability
No Rinse Prepaint Cleaner is available through Paint Dealers and Distributors throughout the United States and is manufactured in Livonia, Michigan. Call Great Lakes Laboratories toll-free at 1-800-888-1105 for the name of a dealer or distributor near you.

No Rinse Prepaint Cleaner is available in 1 gallon plastic bottles, 5 gallon plastic pails with reclosable spouts and 55 gallon plastic drums.

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Technical Services
Technical advice furnished by Great Lakes Laboratories, Inc. concerning any use or application of No Rinse Prepaint Cleaner is reliable as current technology allows and the company makes no warranty, express or implied of any use or application for which advise is furnished. Technical assistance and information is available upon request by calling Great Lakes Laboratories toll free at 1-800-888-1105.

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Field Experience

  • Metal Fabrication Shop - Prepaint cleaning of interior painted block walls.
    Restrictions - Minimal water use allowed because of plant machinery and equipment.
    Soil conditions - Medium with dirt, dust, shop soils and light oil film.
    Procedure - A mixture of 10 oz. of No Rinse Prepaint Cleaner per gallon of water was applied to the walls using a airless sprayer. After 5 minutes of contact time to loosen the soil, a 2 oz. per gallon mixture was sprayed from the top of the wall down to flush off the soil. A water rinse of the surface was not required before painting.
  • Metal Grinding Shop - Prepaint cleaning of roof decking and painted block walls
    Restrictions - Minimal water use allowed because of plant machinery and equipment
    Soil conditions - Heavy deposits of carbon-like grinding dust. No oil film.
    Procedure - One-step cleaning of the surfaces using a mixture of 5 oz. of No Rinse Prepaint Cleaner per gallon of water. The solution was applied from a portable lift using an airless sprayer fitted with a wand extension to increase reach. The solution was sprayed onto the surface until the grinding dust was flushed off. A water rinse of the cleaned surface was not required before painting.
  • Metal Treatment Plant - Surface preparation of acid-residue contaminated decking
    Restrictions - Health and safety concerns regarding the planned use of ammonia for neutralization
    Soil conditions - Acid contamination above acid treatment tanks
    Procedure - The contaminated deck areas were thoroughly sprayed using a mixture of 10 oz. of No Rinse Prepaint Cleaner per gallon of water. After 15 minutes contact time, the treated areas were blown dry using oil-free, compressed air. When dry, pH tests were conducted to confirm that the acid had been neutralized before painting.
  • Machine Tool Manufacturer - Prepaint cleaning of new machinery
    Restrictions - Eliminated the use of flammable solvents in the hand cleaning operation
    Soil conditions - Oils, lubricants and coolants used in fabrication
    Procedure - Areas to be cleaned were sprayed with a mixture of 5 oz. of No Rinse Prepaint Cleaner per gallon of water and wiped clean using shop cloths. Recessed areas and blind holes were blown dry with oil-free shop air before applying the coating.
  • Supermarket Distribution Warehouse - Prepaint cleaning of roof decking and walls
    Restrictions - Minimal water use required to prevent damage to warehoused grocery inventory
    Soil conditions - Light dust film
    Procedure - Roof decking, bar joists and walls were sprayed with a mixture of 2 oz. of No Rinse Prepaint Cleaner per gallon of water until the dust was flushed off. No water rinse of the cleaned surface was required before painting.

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Research

A. United States Department of Agriculture
No Rinse Prepaint Cleaner has been accepted with an A-1 category designation as a general cleaning agent on all surfaces or for use with steam or mechanical cleaning devices in all departments of USDA inspected facilities. Regulations require a potable water rinse following cleaning.

B. Independent Laboratory Testing
No Rinse Prepaint Cleaner has been tested for cleaning effectiveness and coating compatibility by an independent testing laboratory. The testing protocol and results are detailed below.

Scoring
Inasmuch as some observations were subjective, they have been rated using the following ASTM Standardized Scoring System:

Score Performance

or

Effect
10 Perfect | None
9 Excellent | Trace
8 Very Good | Very Slight
6 Good | Slight
4 Fair | Moderate
2 Poor | Considerable

Test
Adhesion to Steel
Procedure
ASTM D 3359
The bottom half of five 4" x 8" steel panels were immersed in No Rinse Prepaint Cleaner, removed and air dried for 24 hours. Each panel was then entirely coated with one of the following coatings and dried at 77°F for seven days. The immersed and unimmersed areas of each panel were then tested for coating adhesion.
Loss of Adhesion
(immersed vs. unimmersed)
No Rinse Prepaint Cleaner
Water-borne coating None
Solvent-borne coating None
Epoxy coating None
Urethane coating None
Acrylic coating None

Adhesion-in-Peel on Steel ASTM C 794
The bottom half of a steel panel was immersed in No Rinse Prepaint Cleaner as above. After drying for 24 hours, the entire panel was coated with a silicone sealant (General Electric Silicone II) After 14 days, Adhesion-in-Peel was measured on the immersed and unimmersed sections of the panel.
Adhesion-in-Peel on Steel - Silicone Sealant No Rinse Prepaint Cleaner
-Unimmersed Section  
Pounds per linear inch 19
Adhesion % 100%
   
-Immersed Section  
Pounds per linear inch 19
Adhesion % 100%

Stain Removal
Three 12" x 12" pieces of white fabric were stained with coffee, lipstick, and cola. The stains were dried for 24 hours and the fabric was soaked for 15 minutes in No Rinse Prepaint Cleaner. After soaking, the fabric was removed and brushed with a stiff bristle brush for 25 cycles and evaluated for the degree of stain removal.

Stain Removal No Rinse Prepaint Cleaner
Coffee 10
Lipstick 9
Cola 10

Removal of Paint and Stain from Wood
A semi-gloss interior latex paint and a solid color oil-based stain were applied to pine panels and dried for 48 hours. Sponges were soaked in the No Rinse Prepaint Cleaner and placed in contact with each coating for 10 minutes. The sponges were removed and each area was scrubbed with a stiff bristle brush for 20 cycles to determine removal properties.

Removal from Wood

No Rinse Prepaint Cleaner

Latex Paint Fair
Solid Oil Stain Good

Oil and Grease Removal
A multi-purpose white grease (Pennzoil 705) and a heavy duty motor oil (Mystik JT-8 SAE 10W/40) were applied to coated aluminum panels and dried for 24 hours. Each panel was then partially immersed in each cleaner for 10 minutes. After the immersion period, the panels were removed, rinsed with cold water and evaluated for removal.

Removal from Aluminum Panel No Rinse Prepaint Cleaner
Grease Removal Excellent
Oil Removal Fair

Flash Rusting
Cold Rolled steel panels were immersed in the No Rinse Prepaint Cleaner for 10 minutes, removed and allowed to dry for 7 days at standard conditions. The panels were then evaluated for the presence of flash rusting.

  No Rinse Prepaint Cleaner
Flash Rusting None

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