| |
Extra Muscle
Prepaint Cleaner:
Features
- Extra Heavy Duty
- Cleans Tough Dirt - Fast
- lmproves Coating Adhesion
- Replaces Wiping Solvents
- Biodegradable
- Water-Based
|
Use
For
- Aluminum, Vinyl and Wood Siding
- Fire Restoration and Disaster Cleanup
- Degreasing Steel Fabrications
- Truck Garages and Auto Dealerships
- Machinery and Equipment Cleaning
- Painted or Bare Concrete Floors
|
Removes
- Paint Chalk, Paint Overspray
- Soot, Smudge, Smoke Film
- Oil Film, Lubricants, Coolants
- Exhaust Film, Oil, Grease
- Shop Grime, Rubber Scuffs
- Oil, Carbon
|
Product
Description
Extra Muscle Prepaint Cleaner is an extra heavy
duty, highly concentrated, water-based alkaline
detergent blend preferred by painting and cleaning
professionals for the toughest jobs.
Extra Muscle Prepaint Cleaner
is ideal for heavy duty cleaning before applying
a water-borne or solvent-borne coating or sealant.
back
to top
Advantages
Extra Muscle Prepaint Cleaner delivers the increased
solvency and high soil-loading capacity required
to remove heavy sticky masses of greasy grime,
soot, smoke and exhaust residue and paint chalk.
Under severe soil conditions
Extra Muscle Prepaint Cleaner has proven its ability
to provide outstanding cleaning performance and
deliver superior surface bonding characteristics
for new coatings.
Extra Muscle Prepaint Cleaner
is very economical and has been used effectively
at concentrations as low as 0.2 oz./gal.
Extra Muscle Prepaint Cleaner
has a very slight, mild odor. When diluted, it
becomes virtually odorless.
It cleans rapidly through a
broad range of temperature conditions and requires
no unreasonable precautions by workers.
back
to top
Uses
Prepaint Cleaning
Heavy duty cleaning before applying coatings or
sealants including, elastomeric, epoxy, urethane,
acrylic and powder coat systems
Spray Gun Cleaner
Line Purge
Excellent cleaner for spray guns and spray tips
when used undiluted. Also effective as a line
purge for water-based and water-reducible coatings.
Other
Deglossing water-based paints. Removing overspray
and solid color stains.
back
to top
| Application
Methods |
|
|
* Hot/Cold Water Pressure Washer w/chemical
injector
* Airless Sprayer
* Conventional Sprayer
* Ultrasonic Cleaning Unit |
|
* Hand-Pump, Tank-Type Sprayer
* Hose-End Sprayer
* Trigger Sprayer
* Hand Wiping |
back
to top
Dilution
Guide
A. Direct Application of Solution
Extra Muscle Prepaint Cleaner is highly concentrated
and is diluted with water for most applications.
Dilution rates will vary depending upon the surface,
the soil load and method of application.
| Dilution
Guide for Direct Application of Solution |
| Soil |
Dilution |
| Light Duty |
Mix 1 oz.
per gallon of water |
| Medium Duty |
Mix 2.5 oz.
per gallon of water |
| Heavy Duty |
Mix 5 oz.
per gallon of water |
Note: Heavy soil conditions
may require stronger concentrations.
B. Pressure Washer
Detergent Injection
Most cold water pressure washers with detergent
injectors are pre-set for an injection rate of
10 parts water to 1 part of detergent. To obtain
lower concentrations, premix the solution before
injecting.
| Dilution
Guide for 10:1 Detergent Injection |
| Soil |
Pre-Mix
Before Injection |
| Light Duty |
Mix 10 oz. per
gallon of water |
| Medium Duty |
Mix 25 oz. per
gallon of water |
| Heavy Duty |
Mix 50 oz. per
gallon of water |
back
to top
Physical
Properties
| Specific Gravity |
1.02 |
| pH as supplied |
13.0 |
| pH @ 10 oz./gal |
10.5 |
| pH @ 5 oz./gal |
9.5 |
| pH @ 1 oz./gal |
7.5 |
| Biodegradable |
Yes |
| Stability |
Stable |
| Diluent |
Water |
| Solubility in Water |
Complete |
| Storage Ability |
Indefinite |
| Appearance |
Transparent green liquid |
| Odor |
Slight, Mild |
| Flammable |
No |
| Boiling Point |
Over 212°F |
| Freezing Point |
Below 32°F |
| Freeze/Thaw
Stability |
3+ Cycles |
| CERCLA Quantity |
N/A |
| RCRA No. |
N/A |
back
to top
Coverage
Calculator
To determine how much Extra
Muscle Prepaint Cleaner will be needed for a specific
cleaning job, use the following guide:
| Calculate the total area
to be cleaned by multiplying the length by
height |
| Length
X Height = Total Square
Footage |
| ________ X
________ = ________ |
To determine the approximate
gallons of Extra Muscle Prepaint Cleaner required:
- Select Light, Medium or Heavy
Duty from the chart (below) based on soil conditions.
- Find the Square Feet of Coverage
closest to the Total Surface Area in Square
Feet to be cleaned.
- Use the number in the "Gallons
of Concentrate" column for the number of
gallons needed to clean a flat, smooth surface
using a low pressure spray applicator.
Note: For rough, porous or corrugated
surfaces, multiply gallons X 1.2.
For high pressure spray application
multiply gallons X 1.3.
| Square
Feet of Cleaning Coverage |
| Gallons
Required |
Light
Duty 1 oz./gal |
Med.
Duty 5 oz./gal |
Heavy
Duty
10 oz./gal |
| 1
2
3 |
25,800
51,600
77,400 |
10,320
20,640
30,960 |
5,200
10,400
15,600 |
| 4
5
6 |
103,200
129,000
154,800 |
41,280
51,600
61,920 |
20,800
26,000
31,200 |
| 7
8
9 |
180,600
206,400
232,000 |
72,240
82,560
92,800 |
36,400
41,600
46,800 |
| 10
20
50 |
258,000
516,000
1,290,000 |
103,200
206,400
516,000 |
52,000
104,000
260,000 |
| 100
200
500 |
2,580,000
5,169,000
12,900,000 |
1,032,000
2,067,600
5,160,300 |
520,000
1,040,000
2,600,000 |
back
to top
Safety
and Health Data
Extra Muscle Prepaint Cleaner is biodegradable,
non-flammable, non-carcinogenic and contains no
butyl, silicone, petroleum or chlorinated solvents.
View
the Extra Muscle Prepaint Cleaner Material Safety
Data Sheet.
back
to top
Availability
Extra Muscle Prepaint Cleaner is available through
Paint Dealers and Distributors throughout the
United States and is manufactured in Livonia,
MI. Call Great Lakes Laboratories toll-free at
1-800-888-1105 for the name of a dealer or distributor
near you.
Extra Muscle Prepaint Cleaner
is available in 1 gallon plastic bottles, 5 gallon
plastic pails with reclosable spouts and 55 gallon
plastic drums.
back
to top
Technical
Services
Technical advice furnished by Great Lakes Laboratories,
Inc. concerning any use or application of Extra
Muscle Prepaint Cleaner is reliable as current
technology allows and the company makes no warranty,
express or implied of any use or application for
which advice is furnished. Technical assistance
and information is available upon request by calling
Great Lakes Laboratories toll-free at 1-800-888-1105.
back
to top
Field
Experience
- Machine
Tool Manufacturer - Prepaint cleaning of used
machinery
Restrictions - Eliminated
the use of lacquer thinner and 1,1,1, trichloroethylene
Soil conditions -
Heavy deposits of chips, fines, coolants, lubricants
and oils
Concentration - 10
oz. of Extra Muscle Prepaint Cleaner per gallon
of water
Procedure - 10 oz.
of Extra Muscle Prepaint Cleaner per gallon
of water
- Diesel
Truck Garage - Prepaint cleaning of painted
block walls and decking
Restrictions - Use
of flammable solvents prohibited
Soil conditions -
Heavy coating of diesel exhaust on decking.
Shop soils on walls.
Concentration
- 5 oz. of Extra Muscle Prepaint Cleaner per
gallon of water
Procedure - Applied
solution using a hand-pump, tank-type garden
sprayer. Allowed 5 to 10 minutes contact time
depending on soil conditions and high-pressure
rinsed using a pressure washer.
- Paper
Mill - Prepaint cleaning of paper machine during
annual shutdown
Restrictions - Health
and safety concerns regarding the planned use
of ammonia for neutralization
Soil conditions -
Varying concentrations of grease, oil, and paper
dust
Concentration - Varied
from 5 oz. to 20 oz. per gallon of water based
on soil conditions
Procedure - The contaminated
deck areas were thoroughly sprayed using a mixture
of 10 oz. of No Rinse Prepaint Cleaner per gallon
of water. After 15 minutes contact time, the
treated areas were blown dry using oil-free,
compressed air. When dry, pH tests were conducted
to confirm that the acid had been neutralized
before painting.
- Textile
Mill - Prepaint cleaning of oil-stained concrete
roof decking
Restrictions - Short
cleaning time required, pressure washer use
allowed
Soil conditions -
Heavy oil contamination of uncoated concrete
Concentration - 10:1
using pressure washer detergent injector
Procedure - Applied
solution with pressure washer to 30' x 30' sections,
after 10 minutes contact time rinsed the surface
using a hot water pressure washer.
- Wood
Deck - Removal of solid, latex stain and ground-in
dirt
Restrictions - Prevention
of damage to adjacent vegetation
Soil conditions -
Deteriorating solid color stain, dirt
Concentration - Undiluted
Procedure - Work was
conducted at 80°F with the deck in direct sunlight.
Undiluted solution was applied over the entire
deck surface insuring thorough wetting. After
20 minute contact time, the surface was scrubbed
using a stiff-bristled push broom then rinsed
with a pressure washer using a 25° wand tip.
The elevated temperature of the deck surface
accelerated penetration of the Extra Muscle
Prepaint Cleaner through the stain. Extra Muscle
Prepaint Cleaner is safe for use around vegetation.
back
to top
Research
A. United States
Department of Agriculture
Extra Muscle Prepaint Cleaner has been accepted
with an A-1 category designation as a general
cleaning agent on all surfaces or for use with
steam or mechanical cleaning devices in all departments
of USDA inspected facilities. Regulations require
a potable water rinse following cleaning.
B. Independent Laboratory
Testing
Extra Muscle Prepaint Cleaner has been tested
for cleaning effectiveness and coating compatibility
by an independent testing laboratory. The testing
protocol and results are detailed below.
Scoring
Inasmuch as some observations were subjective,
they have been rated using the following ASTM
Standardized Scoring System:
| Score |
Performance |
or |
Effect |
| 10 |
Perfect |
| |
None |
| 9 |
Excellent |
| |
Trace |
| 8 |
Very Good |
| |
Very Slight |
| 6 |
Good |
| |
Slight |
| 4 |
Fair |
| |
Moderate |
| 2 |
Poor |
| |
Considerable |
Test
Adhesion to Steel |
Procedure
ASTM D 3359 |
|
The bottom half of five
- 4" x 8" steel panels were immersed
in Extra Muscle Prepaint Cleaner, removed
and air dried for 24 hours. Each panel was
then entirely coated with one of the following
coatings and dried at 77°F for seven days.
The immersed and unimmersed areas of each
panel were then tested for coating adhesion. |
Loss
of Adhesion
(immersed vs. unimmersed) |
Extra
Muscle Prepaint Cleaner |
| Water-borne
coating |
None |
| Solvent-borne
coating |
None |
| Epoxy
coating |
None |
| Urethane
coating |
None |
| Acrylic
coating |
None |
| Adhesion-in-Peel
on Steel |
ASTM
C 794 |
|
The bottom half of a steel
panel was immersed in Extra Muscle Prepaint
Cleaner as above. After drying for 24 hours
the entire panel was coated with a silicone
sealant (General Electric Silicone II).
After 14 days Adhesion-in-Peel was measured
on the immersed and unimmersed panel sections. |
| Adhesion-in-Peel
on Steel - Silicone Sealant |
Extra
Muscle Prepaint Cleaner |
| -Unimmersed
Section |
|
| Pounds
per linear inch |
19 |
| Adhesion
% |
100% |
| |
|
| -Immersed
Section |
|
| Pounds
per linear inch |
19 |
| Adhesion
% |
100% |
Stain Removal
12" x 12" pieces of white fabric were
stained with coffee, lipstick and cola. The stains
were dried for 24 hours and the fabric was soaked
for 15 minutes in Extra Muscle Prepaint Cleaner.
After soaking, the fabric was removed and brushed
with a stiff bristle brush for 25 cycles and evaluated
for the degree of stain removal.
| Stain
Removal |
Extra
Muscle Prepaint Cleaner |
| Coffee |
10 |
| Lipstick |
10 |
| Cola |
10 |
Removal of Paint and
Stain from Wood
A semi-gloss interior latex paint and a solid
color oil-based stain were applied to pine panels
and dried for 48 hours. Sponges were soaked in
the Extra Muscle Prepaint Cleaner and placed in
contact with each coating for 10 minutes. The
sponges were removed and each area was scrubbed
with a stiff bristle brush for 20 cycles to determine
removal properties.
Removal
from Wood |
Extra
Muscle Prepaint Cleaner |
| Latex
Paint |
Very
Good |
| Solid
Oil Stain |
Good |
Oil and Grease Removal
A multi-purpose white grease (Pennzoil 705) and
a heavy duty motor oil (Mystik JT-8 SAE 1OW/40)
were applied to coated aluminum panels and dried
for 24 hours. Each panel was then partially immersed
in each cleaner for 10 minutes. After the immersion
period, the panels were removed rinsed with cold
water and evaluated for removal.
| Removal
from Aluminum Panel |
Extra
Muscle Prepaint Cleaner |
| Grease
Removal |
Very
Good |
| Oil
Removal |
Excellent |
Flash Rusting
Cold Rolled steel panels were immersed in the
Extra Muscle Prepaint Cleaner for 10 minutes removed
and allowed to dry for 7 days at standard conditions.
The panels were then evaluated for the presence
of flash rusting.
| |
Extra
Muscle Prepaint Cleaner |
| Flash
Rusting |
None |
back
to top |
|