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Clean 'n
Etch :
Features
- Cleans While Etching
- No Acidic Vapors
- Neutralizes Alkali Salts
- Metal Phosphatizer
- Removes Rust
- Improves Paint Adhesion
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Use
For
- Concrete Cleaning and Profiling
- Preparing Galvanized for Paint
- Phosphatizing Steel
- De-Rusting Steel
- Masonry and Brick Cleaning
- Food Plant Cleaning
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Removes
- Form Release Compounds
- Oil, Grease, Soot, Dirt
- Galvanized Passivation Film
- Heat Scale, Oils, Lubricants
- Efflorescence, Laitance
- Rust, Non-Ferrous Corrosion
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Product
Description
Clean 'n Etch is a concentrated, water-reducible
phosphoric acid and detergent blend formulated
to both clean and profile concrete, masonry, steel,
galvanized and zinc surfaces before applying a
coating, stain or sealer. Clean 'n Etch is an
economical concentrate which is diluted with water
before use. The favorable safety and environmental
attributes of Clean 'n Etch reduce liability and
improve productivity without a performance sacrifice.
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Advantages
On concrete,
Clean 'n Etch reduces preparation time by eliminating
the separate pre-cleaning and rinsing operation
before acid etching.
On Passivated Galvanized,
Clean 'n Etch degrades the passivation coating
on galvinized steel and impoves coating adhesion.
On steel,
Clean 'n Etch cleans, degreases and provides a
phosphate conversion coating for improved corrosion
resistance and enhanced coating adhesion.
Clean 'n Etch has no acidic
vapors eliminating the accidental corrosion of
ductwork, electrical contacts in machinery and
equipment and other sensitive parts.
Additionally, Clean 'n Etch
is ideal for use in areas with limited ventilation
such as basements, swimming pools, containment
areas and pits.
Clean 'n Etch is odorless, non-flammable
and is safe to use near vegetation.
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Uses
Concrete
Cleaning, degreasing and profiling the surface
to prepare it for coating, staining or sealing.
Removes many "cure & seal" compounds.
Masonry, Brick
Cleans mortar joints, removes excess mortar and
dissolves efflorescence
Steel
Cleans, degreases, derusts and creates a phosphate
conversion coating.
Galvanized
Removes the passivation film on galvanized steel
to improve coating adhesion
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| Application
Methods |
|
|
* All Plastic, Hand-Pump, Tank-Type Sprayer
* Pressure Washer with an Acid Injector System
* Plastic Sprinkling Can
* Plastic Pail/Acid-Resistant Brush |
|
|
For Concrete Floors
- Select proper dilution (see
Dilution Guide).
- Add concentrate to water
and mix. If available hot water will accelerate
cleaning and etching.
- Sweep loose debris. Dampen
surface with water
- Apply solution to a 10' x
10' section so that a uniform film of the solution
covers the area. Note: If no bubbling occurs,
a coating, sealer or curing compound is preventing
solution contact with the concrete. Remove before
reapplication.
- Allow 5 minutes contact time
and scrub with a broom or brush until the bubbling
stops
- Triple rinse with water and
scrub while rinsing.
- Allow surface to dry thoroughly
and check the pH of the surface with pH indicator.
If the pH is below 7.0, repeat steps 5 and 6.
For Steel
Brush or spray solution onto surface or immerse
parts in Clean 'n Etch solution. Refer to Dilution
Guide for recommended concentrations. Allow 1
- 3 minutes contact time and rinse with hot water
or wipe and force dry immediately.
For Shiny Galvanized
Spray 2 parts water:1 part Clean 'n Etch solution
onto surface. Allow 5 - 10 minutes contact time,
rinse thoroughly with water.
For Hot Water Parts
Washing:
Concentration: 1 oz. to 4 oz. per gallon
Temperature: 120°- 180°F
Pressure: 800 - 3,000 psi
- Thoroughly wet all surfaces
of small parts. For larger parts, treat one
section at a time working from top to bottom.
- Spray each side of the part
with the wand tip 6" - 12" from the
surface A 45° contact angle provides maximum
soil removal. Use an overlapping spray pattern
to insure complete coverage. Tilt parts to aid
draining and reduce drying time.
- Rinse with hot water to prevent
flash rusting.
For Derusting Steel
Surfaces
Spray 2 parts water:1 part Clean 'n Etch solution
onto surface. Allow 5 - 10 minute contact time.
Rinse surface with warm or hot water. Heavily
rusted parts may require scrubbing while rinsing.
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Dilution
Guide
Clean 'n Etch concentrate is intended to be diluted
before use. Dilution rates vary with substrate,
surface conditions, application method and the
results desired. To determine the dilution for
a specific job, mix test solutions based on the
chart and compare the effect of different solutions.
| For
Concrete |
For
1 Gallon |
For
5 Gallons |
For
55 Gallons |
| Water |
Clean
'n Etch |
Water |
Clean
'n Etch |
Water |
Clean
'n Etch |
Light
Duty: 25%
(32oz./gal.) |
96
oz. |
32
oz. |
3.75
gal |
1.25
gal |
41.25
gal |
13.75
gal |
Medium
Duty: 33%
(43 oz./gal.) |
85
oz. |
43
oz. |
3.33
gal |
1.67
gal |
37.00
gal |
18.00
gal |
Heavy
Duty: 50%
(64 oz./gal.) |
64
oz. |
64
oz. |
2.50
gal |
2.50
gal |
27.50
gal |
27.50
gal |
| For
Steel and Galvanized |
For
1 Gallon |
For
5 Gallons |
For
55 Gallons |
| Water |
Clean
'n Etch |
Water |
Clean
'n Etch |
Water |
Clean
'n Etch |
Light
Duty: 3%
(4oz./gal.) |
124
oz. |
4
oz. |
4.75
gal |
20
oz. |
53.25
gal |
1.75
gal |
Medium
Duty: 6%
(8 oz./gal.) |
120
oz. |
8
oz. |
4.67
gal |
40
oz. |
51.75
gal |
3.25
gal |
Heavy
Duty: 12%
(16 oz./gal.) |
112
oz. |
16
oz. |
4.38
gal |
80
oz. |
48.50
gal |
6.50
gal |
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Physical
Properties
| Specific Gravity |
1.024 |
| pH as supplied |
1.0 |
| pH @ 25 oz./gal |
1.1 |
| pH @ 10 oz./gal |
1.5 |
| pH @ 3 oz./gal |
2.0 |
| Biodegradable |
No (Inorganic
ingredients are not biodegradable, however
they can be mineralized by plants.) |
| Stability |
Stable |
| Diluent |
Water |
| Solubility in Water |
Complete |
| Storage Ability |
Indefinite |
| Appearance |
Transparent orange
liquid |
| Odor |
None |
| Flammable |
No |
| Boiling Point |
Over 212°F |
| Freezing Point |
Below 32°F |
| Freeze/Thaw
Stability |
3+ Cycles |
| CERCLA Quantity |
5,000 lbs. |
| RCRA No. |
N/A |
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Coverage
Calculator
To determine how much Clean
'n Etch will be needed for a specific cleaning
job, use the following guide:
| Calculate the total area
to be cleaned by multiplying the length by
height |
| Length
X Height = Total Square
Footage |
| ________ X
________ = ________ |
To determine the approximate
gallons of Clean 'n Etch required for Concrete:
- Select Light, Medium or Heavy
Duty from the chart (below).
- Find the Square Feet of Coverage
closest to the Total Surface Area in Square
Feet to be cleaned.
- Use the number in the "Gallons
of Concentrate" column for the number of
gallons needed to clean a flat, smooth surface
using a low pressure spray applicator.
Note: For rough, porous or corrugated
surfaces, multiply gallons X 1.2.
For high pressure spray application
multiply gallons X 1.3.
| Square
Feet of Concrete Cleaning and Etching Coverage |
| Gallons
Required |
Light
Duty 32 oz./gal |
Med.
Duty 43 oz./gal |
Heavy
Duty 64 oz./gal |
| 1
2
3 |
800
1,600
2,400 |
600
1,200
1,800 |
400
800
1,200 |
| 4
5
10 |
3,200
4,000
8,000 |
2,400
3,000
6,000 |
1,600
2,000
4,000 |
| 20
50
100 |
16,000
40,000
80,000 |
12,000
30,000
60,000 |
8,000
20,000
40,000 |
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Safety
and Health Data
Clean 'n Etch is phosphoric acid based and is
corrosive. Read the Material Safety Data Sheet
before use and observe all cautions particularly
those regarding personal protection.
View
the Clean 'n Etch Material Safety Data Sheet.
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Availability
Clean 'n Etch is available
through Paint Dealers and Distributors throughout
the United States and is manufactured in Livonia,
MI. Call or write Great Lakes Laboratories toll-free
at 1-800-888-1105 for the name of a dealer or
distributor near you.
Clean 'n Etch is available in
1 gallon plastic bottles, 5 gallon plastic pails
with re-closable spouts and 55 gallon plastic
drums.
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Technical
Services
Technical advice furnished by Great Lakes Laboratories,
Inc. concerning any use or application of Clean
'n Etch is reliable as current technology allows
and the company makes no warranty, express or
implied, of any use or application for which advice
is furnished. Technical assistance and information
is available upon request by calling Great Lakes
Laboratories toll-free at 1-800-888-1105.
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Field
Experience
- Residential
Basement
Job - Cleaning and
etching basement floor before applying a coating
Substrate/conditions
- Concrete / Light dust, dirt and laitance
Concentration - 3
Parts water : 1 part Clean 'n Etch
Equipment - Acid resistant,
tank-type garden sprayer, push broom
Procedure - Dampen
surface with water. Apply solution using a coarse
spray creating a uniform film of solution over
a 10' x 10' area. Allow 5 - 7 minutes contact
time. Thoroughly scrub solution into surface.
Allow additional 5 minutes contact time. Rinse
thoroughly with water and scrub while rinsing
to insure complete removal of solution. Air
or force dry.
- Residential
Garage Floor
Job - Cleaning and
etching garage floor prior to coating application
Substrate/conditions
- Concrete / Light dust, dirt and oil staining
Concentration - 2
Parts water : 1 part Clean 'n Etch
Equipment - Plastic
sprinkling can, push broom
Procedure - Working
in 10' x 10' sections, dampen the surface with
water. Apply the solution using the plastic
sprinkling can so that the area is uniformly
covered. Allow five minutes contact time then
scrub the solution into the surface using a
push broom. Allow an additional five minutes
contact time then rinse thoroughly and scrub
while rinsing.
- Correctional
Facility
Job - Neutralize alkali
slats on newly poured concrete
Substrate/conditions
- Newly poured concrete and concrete block
Concentration - 3
Parts water : 1 part Clean 'n Etch
Equipment - Acid resistant,
tank-type sprayer, pressure washer
Procedure - Apply
solution with the tank sprayer using a coarse
spray, after 15 minutes contact time, rinse
thoroughly with a pressure washer.
- Steel
Fabricator of Truck Mounted Racks
Job - Clean and phosphatize
fabricated racks prior to applying water-reducible
coating
Substrate/conditions
- Hot rolled steel / Mill oil, fines, grinding
dust, heat scale
Concentration - 15
Parts hot water : 1 part Clean 'n Etch
Equipment - Acid resistant,
hand-pump sprayer, shop cloths
Procedure - Flood
solution over the rack working from the top
down, wipe down with clean shop cloths and blow
dry with uncontaminated shop air.
- Steel
Fabricator
Job - Prepaint cleaning
and phosphatizing of steel fabrication
Substrate/conditions
- Hot rolled steel / Mill oil, lubricants, coolants,
heat scale
Concentration - 50
Parts water : 1 part Clean 'n Etch
Equipment - Hot water
pressure washer with acid injector and dual-lance
wand
Procedure - Flood
surface of fabrication for 1½ minutes at 160°F
at 1,200 psi. Immediately rinse with 160°F water
and force dry with shop air.
- Production
Painting Shop
Job - Prepaint cleaning
and phosphatizing of steel parts
Substrate/conditions
- Ferrous and non-ferrous metal / Mill oil,
lubricants, heat scale
Concentration - 30
Parts water : 1 part Clean 'n Etch
Equipment - Heated,
acid resistant, dip tank heated to 140°F
Procedure - Immerse
parts in solution for 5 minutes then rinse with
hot water and dry using compressed air or heated
dryoff
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Research
A. United States
Department of Agriculture
Clean 'n Etch has been accepted with an A-3 category
designation as a general cleaning agent on all
surfaces or for use with steam or mechanical cleaning
devices in all departments of USDA inspected facilities.
Regulations require a potable water rinse following
cleaning.
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